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"Pioneer of Iron and Steel Manufacturing: Yilgenci"

Pioneer of Iron and Steel Manufacturing: Yilgenci

The iron and steel sector meets one of the basic needs of many sectors such as industrial production and construction, and offers great opportunities for businesses operating in this field. Yılgenci Company, while taking part in this fascinating sector, does not make raw materials, but undertakes many important roles to meet the needs for iron and steel products.
Yılgenci Company is managed by an expert team to offer the highest quality products to companies operating in the iron and steel sector and to manage the supply processes of these products smoothly. So, what does Yilgenci Company do in manufacturing? How do the manufacturing stages progress?
Manufacturing Process at Yilgenci
Yılgneci, in addition to carrying out the sales of iron and steel products professionally with its experienced staff, it also manufactures products with high added value by utilizing the latest technology. With its product manufacturing, it realizes the sales of the products it manufactures to many provinces, especially Sakarya province.
Yılgenci successfully carries out the manufacturing process with "laser plasma cutting, 5-axis laser, 8 mt. press brake bending profile drilling machines, 5-axis vertical machining centers welded and machining". 
The cutting machines in the machine parks give the biggest support to the manufacturing process. Cutting machines in Yılgenci machine park;

- 5D Laser (Mazak Spgear 510): It has 1500x3000mm table dimensions. With the mirror on the table, 5D cutting is performed on parts such as pipe-profile etc.
- Fiber Laser 4kW (Durma): It cuts up to 20mm thickness in 2000x6000mm table sizes.
- Fiber Laser 6kW (Stop): It has 2000x6000mm table dimensions. This machine also cuts up to 20mm thickness.
- Fiber Laser 6kW 2000x8000mm (Stop): This machine can also cut with high power capacity in 2000x8000mm table sizes.
- Oxy Plasma 260A (Agent): It can cut up to 300mm thickness in 3000x12000mm table sizes.
Bending Machines;
- Cnc Press Brake (Stop) Machine: 60 tons capacity, 1.2 meters bench length and 12 mm bending thickness.
- Cnc Press Brake (Stop) Machine: 175 tons capacity, 3 meters bench length and maximum 12 mm bending thickness.
- Cnc Press Brake (Stop) Machine: 100 tons capacity, 3 meters bench length and maximum 12 mm bending thickness.
- Cnc Press Brake (Stop) Machine: 100 tons capacity, 3 meters bench length and maximum 12 mm bending thickness.
- Cnc Press Brake 2X Machine: With 320 tons capacity and 4 meters bench length, it has a maximum bending thickness of 12 mm.
- Cnc Press Brake (Stop) Machine: 640 tons capacity and 4+4(8) meters bench length with maximum bending thickness.
- Cnc Press Brake (Stop) Machine: 400 tons capacity and 4 meters bench length with maximum bending thickness.

Machining Machines;
- CNC Vertical Machining Center (Sister): Performs operations such as drilling, milling, threading, tapping on aluminum steel, plastic materials with 750X1200 mm dimensions.
- CNC Vertical Machining Center (MILLSTAR): Performs operations such as drilling, milling, threading, tapping on aluminum, steel and plastic materials with 750X1200 mm dimensions.
- CNC Bridge Vertical Machining Center (UDM): It performs operations such as drilling, milling, threading, tapping on aluminum, steel, plastic materials with dimensions of 1250×2800×6000mm.
- Profile Processing Center (FOMENDUSTRIE): With its 4 different axes and 7 m processing length, it performs professional processing of aluminum and stainless steel profiles.
- Deburring Machine (Arku): Removes material surface and edge burrs after thermal cutting.
- Automatic Double Head Aluminum Profile Saw: It can cut aluminum profiles of the desired length and angle automatically and manually with precision.
Welding Machines;
- Welding Robot (Cloos): 600A, slider, double positioner welding robot can weld products of various sizes with high quality.
- 5D Laser Welding Robot: It can weld products of various sizes with high quality.
- 350-500 A Welding Machines: It has the possibility of skiing with excellent welding characteristics.
- TIG Welding Machine: It has versatile welding potential that can be used for all materials and applications.

How does Yılgenci Manufacturing Progress?
Yılgenci is the pioneer of the iron and steel industry with its 70 years of experience and professional staff. It continues to support its solution partners in the field of sales and manufacturing in the field of iron and steel. It carries out its works with solution partners in Turkey and abroad, especially special projects. So, how do Yılgenci manufacturing stages progress?
- Product Design and Development: The manufacturing stages of a product start with the design process. Designers create and develop the design of the product. At this stage, material selection, sizing, functionality and aesthetic factors are taken into consideration.
- Material Procurement: The materials required for the manufacture of the product are procured from suppliers. These materials may differ depending on the type of product.

- Production Planning: Production planning is done to ensure that the production process proceeds in an efficient and orderly manner. This includes when and in what order products will be produced, the allocation of labor resources and the use of production equipment.
- Stages of Production: The stages of production vary depending on the complexity and type of product. Manufacturing stages may include cutting, shaping, joining, processing and assembling materials. Each step is important for the final product.
- Quality Control: During the manufacturing stages, products are inspected and tested against specific quality standards. The quality control process ensures that errors and defects are detected early.
- Packaging and Storage: Products are protected by packaging and stored in a suitable manner for storage. This involves getting the products ready for transportation and delivery.
- Distribution and Delivery: Products are distributed to customers or wholesalers. This stage involves the transportation, delivery and delivery of products to customers.
- Customer Service and After Sales Support: Customer service and after-sales support are provided to ensure customer satisfaction and support the smooth use of the products.


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